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CNC
Router Capabilities
At APR Plastic
Fabricating, Inc. we have combined superior design and CAD/CAM
programming with hands-on knowledge of custom fabrication and applied it
to our CNC router capabilities making them unsurpassed in the industry.
Your needs are not only unique, theyre constantly changing, that is why
APR offers the flexibility to keep up with the demands of your
market. We also know that the very best way to create innovative
solutions that meet all of your requirements is to ask, and then
answer all of the right questions.
Our
CNC Routering offers many advantages
Maximum material yield by Multi-part nesting (see TSN below)
Reduction of secondary operations and material handling
5 x 10 cutting area for large and/or multiple parts
Part quantities from prototype to production
Whether simple or extremely detailed, most parts can be done in a single
set up
Tolerances of +/- 0.003 can be held and repeated indefinitely
Materials such as Acrylic, ABS, Polypropylene, Nylons, Polycarbonates,
HPL, MDF, Aluminum, and Plywood (and many others) can be easily
processed.
True
Shape Nesting (TSN)
Because any shape parts, of the same material and thickness, are fitted
(nested) on a sheet of stock, regardless of contour, size, or position.
Sheet stock is simply placed on a CNC router and all finished components
are machined in a single setup eliminating additional material handling,
while dramatically increasing productivity and thereby reducing costs.
In typical nesting operations, parts must be nested by human
manipulation and placed on the sheet stock. Next the stock is cut to
size. Only then can the individual parts be placed on the machine for
CNC cutting. With TSN the tedious and time consuming steps to breaking
down components for nesting is done automatically.
Machine
Configuration
Komo
VR 510 Mach One S CNC Machining Center
Frame
The
machine frame is constructed of heavy wall, structural steel fabrication
with a cross-webbed type bed and main frame assembly. Following stress
relieving, way mounts are precision machined to ensure precise guide way
alignment. Frame has been designed and analyzed using Finite Element
Analysis software.
Head
Configuration
15HP
spindle with 4-pole HSK 63F spindle programmable up to 18,000 RPM with
HSK
63F tool holders with a maximum collet / tool shank diameter of 1"
(25.4mm), 10-station automatic tool changer (aggregate compatible),
and automatic air blast system.
Axis
Travels
X-axis programmable travel
...
...
. 134" (3,404mm)
Y-axis programmable travel
...
.. 84" (2,133mm)
Z-axis programmable travel
...
.
... 9" (228mm)
Clearance under the bridge.
...
..
. 10" (254mm)
Unidirectional linear axis positioning repeatability..
+/-0.0004"
Unidirectional linear axis positioning accuracy ...
...
. +/-0.0008"
Axis
Traverse/Feed Rates
X-axis rapid traverse / feedrate.
. 3,150 ipm (80.01mpm)
Y-axis rapid traverse / feedrate.
. 1,600 ipm
(40.64mpm)
Z-axis rapid traverse / feedrate..
..
...
1,200 ipm
(30.48mpm)
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